Standard features
Intelligent CNC
- It allows you to upload drawings directly into the system, supporting file formats like .dxf, .dwg.
- The CNC system’s advanced algorithms and automation enable precise and error-free bending, ensuring seamless execution of complex profiles.
pneumatic activation of part length encoder
- Accurate Position Tracking
- Bend Angle Control
- Ensures Consistency
- Automation Integration
PART END SENSOR
- Sensors help identify the material’s position.
Safety Handle Control
- Automatically touches the profile when bending and retracts for profile removal. This speeds up processing time over having to manually move this encoder which most manufacturers still use.
Material part end sensor
- Accurate tangent forming and positioning for ‘S’ bends
Hands free control
- Allows both hands to be used when handing parts. Control of X AND Y axis
safety scanner
- Control of safety zones during bending machine operation, protecting the operator.
- Hazard Detection and automatic machine stop.
variable shafts
- Optimizes tool size and bending moment to reduce section distortion.
shaft stiffeners
- Allows for longer shafts to be processed without performance loss.
Optional extras
SUITABLE MARKETS / BENDING ABILITY
- Window profiles
- Mass production with robot
- Automotive part manufacture
- 2d multiple radius
- Bending to end function
VIDEO INTRODUCTION
INDUCTAFLEX ROLLER INFORMATION
| AL-12 V | AL-15 H | AL-25 H | AL-40 H | L-70 H | |
| 2D / 3D versions | 2D and 3D | 2D and 3D | 2D and 3D | 2D and 3D | 2D and 3D |
| X-axis | |||||
| Bending force
X-axis |
12T | 15T | 25T | 40T | 70T |
| Drive of X-axis | Hybrid, servo hydraulic,
clean, low noise – 70% energy savings |
Hybrid, servo hydraulic,
clean, low noise – 70% energy savings |
Hybrid, servo hydraulic,
clean, low noise – 70% energy savings |
Hybrid, servo hydraulic,
clean, low noise – 70% energy savings |
Hybrid, servo hydraulic,
clean, low noise – 70% energy savings |
| Stroke of Z/U-axis | 100mm | 150mm | 150mm | 150mm | 150mm |
| Maximum part width | 150 | 200 | 300 | 300 | 300 |
| Positioning
accuracy of the X-axis |
0.01mm | 0.01mm | 0.01mm | 0.01mm | 0.01mm |
| Y-axis | |||||
| 3 individual driven
rollers speed |
1-20rpm | 1-14rpm | 1-14rpm | 1-10rpm | 1-10rpm |
| Front shaft
distance (roller spacing) |
180 – 390mm | 258-518mm | 362-762mm | 410-1510mm | 800-1600mm |
| Shaft diameter | 50mm | 80mm | 105mm | 105mm | 130mm |
| Shaft height | 180mm | 250mm | 330mm | 450mm | 600mm |
| Total torque | 1700Nm | 2470Nm | 4847Nm | 7500Nm | 11000Nm |
| Max Torque per shaft | 850Nm | 823Nm | 1615Nm | 3500Nm | 45000Nm |
| Yaxis travel distance | 165mm | 255mm | 400mm | 500mm | 650mm |
| Hydraulic drive | 2.2kW | 3.7kW | 5.5kW | 5.5kW | 5.5kW |
| Shaft drive;
individually driven! |
Servo electric,
clean, lownoise – 70% energy savings |
Servo electric,
clean, lownoise – 70% energy savings |
Servo electric,
clean, lownoise – 70% energy savings |
Hybrid, servo hydraulic,
clean, low noise – 70% energy saving |
Hybrid, servo hydraulic,
clean, low noise – 70% energy saving |
| Shaft supports | Standard | Standard | Standard | Standard | Standard,
optional servo close |
| Z-axis | |||||
| Z-axis | Manual standard
roller |
Manual standard
roller |
Manual standard
roller |
Standard powered | Standard powered |
| Z axis powered
option |
Electric 1000 kg | Electric 2000 kg | Electric 4000 kg | Electric 5000 kg | Electric 7000 kg |
| Control / Software: | |||||
| Machine control | Inteligent CNC,
reverse bending |
Inteligent CNC,
reverse bending |
Inteligent CNC,
reverse bending |
Inteligent CNC,
reverse bending |
Inteligent CNC,
reverse bending |
| Operating system | Windows | Windows | Windows | Windows | Windows |
| General technical data | |||||
| KW | 2.4kW | 3kW | 4.4kW | 4.7kW | 12.3kW |
| Power supply connection | 3 x 400VAC,
50/60Hz, 17A |
380V, 50Hz, 17A | 380V, 50Hz,20A | 380V, 50Hz,39A | 380V, 50Hz,50A |
| Length / width / height | 1731x674x1670mm | 1249x1134x1432mm | 2037x1300x2148mm | 2170x2075x1800mm | 2520x2475x2148mm |
| Weight | 1000kg (2D)
1100kg (3D) |
1800kg | 2600kg | 3000kg | 6000kg |
| Transportability
of the machine |
Pallet truck | Pallet truck | Fork truck | Fork truck | Crane |
| Hydraulic oil volume | 60L | 100L | 180L | 240L | 320L |
| Prole capacity | |||||
| Maximum prole siz | 60 x 60 x 3mm | 80 x 80 x 3mm | 100x 100 x3 mm | 120x 120 x 3mm | 120x 120 x 3mm |
| Minimum radius | T x 5mm | T x 5mm | T x 5mm | T x 5mm | T x 5mm |
